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1. Labour Issues
• 24 hours shift – Industries in China are allowed to operate
all 24 hours. This drastically brings down the investment in
plant & machinery. In India, production units cannot operate
after 7 p.m. We can, therefore, take only 1/3 of production, in
comparison to China. Obviously, it adds to the cost of
production in India.
• Overtime basis – In India, workers have to paid double wages
for overtime. In China, there are no such provisions. Hence, the
cost of labour in China is less than that in India. The workers’
work in China is based on the output target and not on the
number of hours.
• Work culture – In China, workers are highly disciplined and
are committed to work. In India, the work culture leaves ample
scope for improvement. There is a need for Indian workers to be
more disciplined and committed. Chinese workers are 15–17% more
productive than Indian workers.
• Labour Laws – In China, labour laws are not restrictive.
Industrial units are permitted to dismiss a worker, if his
productivity is not up to the mark. Whereas in India, in an
industrial unit, a person cannot be dismissed easily. In India,
even if a factory is closed, workers cannot be discharged.
• Minimum wages – In China, there are no laws related to minimum
wages, a worker is given his salary according to his
performance. Whereas in India, a worker has to be paid the
minimum salary irrespective of the work done by him.
• Trade Unions – There are no trade unions in China. Therefore,
there are no strikes/agitations on behalf of workers. This has
benefited the workers, in terms of higher wages due to increased
productivity.
2. Cost of Production
There are many industrial units in China that are manufacturing
all types of raw material and components/parts. This means good
quality inputs are available at very competitive prices. This
leads to low cost of production. Whereas in India, in segments
such as clocks and calculators, the end product manufacturer has
to opt for integration, which is not his core competence, which
means higher capital investment, increased wastages and higher
cost of production.
3. Working Capital Requirements
In China, most production units run on the basis of just in time
inventory. All inputs such as raw material and components are
received by the production units, only on the day of production
and finished goods are dispatched from the units the same day.
Whereas in India, inventory carrying cost is very high, since
producers have to risk raw material for at least two to three
months.
4. Problems of Supply Chain
In India, suppliers do not maintain delivery schedule, because
they are not disciplined. Besides, the delivery schedule cannot
be maintained because of labour problems, strike by
transporters, or due to power problems. Whereas in China,
suppliers are given the time and date of delivery and the
production units receive the input on time.
5. Export & Import
China’s import procedure is very simple, which leads to faster
clearance of consignments. Goods imported are cleared within 24
hours with the Customs and Ports working continuously for all
365 days in a year. In India, due to the complex procedures,
consignments take a long time at the clearance stage. In India,
the Customs and Ports work for about 250 days, leading to delays
and resulting in huge inventories
6. Government subsidy
In China, the government provides 19-27% subsidy for export.
Further, the import of inputs for export purposes are duty free.
A large area has been declared as a ‘free zone.’
7. Duty structure
In India, there are several anomalies in the duty structure.
Customs duty on raw material/components/parts is higher than the
duty on finished products. Excise duty is required to be paid in
retail by local industries, while excise duty on imported goods
is paid on the invoiced price. The burden of sales tax, octroi,
etc. and also income tax is very high, which add to the cost.
8. Infrastructure
The quality of roads in China is very good. Therefore, material
can be transported from one place to another place very quickly.
While in India, the roads are in a very bad condition, leading
to delay in transportation. For example, for a distance of 800
km between Bombay and Rajkot it takes two to three days to get
the material. In China, the distance of 800 km can be covered in
10 hours. The communication system in China is very reliable and
cheaper than India. In China, there are no power failures and
good quality electric energy is available at around Rs 2/ per
unit. While in India, the quality of electric energy is poor,
there are frequent breakdowns and the cost is Rs 4/- per unit.
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